Industrial Gas Spring Cylinders
Preview
KALLER gas spring cylinders handle numerous industrial applications where a holding force or counterbalance is needed. They are designed to meet customer expectations for reliability and function.
The benefits of the gas spring cylinder, compared to a traditional mechanical solution, are the ability to create needed force in less space, the immediate presence of force when stroked and the easiness of adjusting the force by reducing or increasing the pressure in the cylinder.
The design, manufacturing, and testing of many of our KALLER gas spring cylinders have been approved according to the European Pressure Equipment Directive (2014/68/EU).
Industries Served
Automation
- High Force in Less Space: Ideal for compact robotic systems, reducing coil springs.
- Enhanced Precision and Control: Improves assembly, material handling, and welding.
- Reduced Need for Hydraulics: Eliminates bulky components.
- Improved Safety and Reliability: No hydraulic fluid leaks.
Agriculture
- Weight Reduction: Lighter equipment saves costs.
- Smoother, Controlled Motion: Essential for precision in agricultural machinery.
- Easy Installation & Maintenance: Cuts downtime and costs.
- Eco-Friendly: No hydraulic fluids, reducing leak risks.
Actuators
- Compact Design: High force in small space, ideal for tight installations and weight reduction.
- Smooth, Controlled Motion: Ensures precise valve operation for consistent process control.
- Maintenance-Free: Minimal upkeep, reducing downtime and costs.
- Enhanced Safety: No hydraulic fluids, lowering leak and contamination risks.
Drill Riggs
- High Force in Compact Space: Perfect for confined areas.
- Smooth, Controlled Motion: Ensures precise, efficient drilling.
- Maintenance-Free: Cuts downtime and costs.
- Enhanced Durability: Reliable in harsh conditions.
- Improved Safety: No hydraulic fluid leaks or contamination.
Machine Industry
- Higher Force in Compact Space: Ideal for confined spaces.
- Smoother, Controlled Motion: Enhances machinery precision and safety.
- Easy Installation & Maintenance: Cuts downtime and costs.
- Eco-Friendly: No hydraulic fluids, reducing leaks and boosting safety.
Preview
Industrial Gas Struts
Key Features
- Designed for extremely long service lifetime.
- Applicable to various industries with customizable solutions to meet specific customer needs.
Advantages of Gas Struts for Counterbalancing
- Reduces size and weight of the application: A gas strut can counterbalance a large force relative to its size.
- Can counterbalance up to several hundred times its own weight.
- Efficient stroke lengths: Utilizes up to 50% of the spring’s total length.
Adjustable Counterbalancing Force
- Easily altered by adjusting the gas charge pressure.
- Improves efficiency and flexibility: Enables smaller, more efficient counterbalancing solutions.
- Ideal for industrial robots, leading to smaller robots and more efficient production lines.
Preview
Industrial Robot Counterbalance
Importance in Manufacturing
- Enhances efficiency, precision, safety, and cost savings
- Plays a crucial role in maintaining competitiveness in the global market.
Transition to Counterbalance Cylinders
- Replaces traditional Coil Springs with Counterbalance Cylinders (Gas Springs).
- Offers significant advantages, particularly for handling loads of +100kg.
Customized Solutions for Leading OEMs
- Collaborations with major Industrial Robot manufacturers, including: Yaskawa, Kawasaki, and Nachi.
- Ability to deliver the best counterbalance value compared to other technologies.
- Solutions tailored to meet specific needs of heavy-load handling.
IRB2400 and IRB4400 Counterbalance Cylinders
- Designed specifically for ABB robots IRB2400 and IRB4400 models.
- Ready-to-install cylinders, ensuring ease of implementation.
Preview
Customized Products
Advantages of KALLER Counterbalance Solutions.
Simplest and most effective way to address
- Spring challenges.
- Lift challenges.
- Counterbalance challenges.
Solutions are
- Compact.
- Offer increased performance.
Our Process
- Comprehensive analysis of the application and technical details
- Development of optimal custom solutions tailored to specific needs.
- Ensures easy integration into your systems.
Get in Touch. Contact KALLER experts for further information and personalized assistance.
